Existing Biodiesel Plants
Revitalizing Challenged Biodiesel Plants with SRS International
SRS International offers expert consulting, revamping, and expansion services tailored to both new and existing biodiesel plants. Many of our clients approach us not because they are starting from scratch, but because their current biodiesel technology underperforms. We work with clients to assess, troubleshoot, and enhance biodiesel plants to achieve peak efficiency and profitability.
Identifying Your Plant’s Challenges
What is the current health of your biodiesel plant? Our experienced engineers will evaluate your operations and provide tailored solutions. If your plant is incomplete, inefficient, or cost-prohibitive, we have the expertise to restore functionality and improve results. Many facilities suffer from outdated equipment, lack of automation, or inflexibility with feedstock types.
SRS can help resolve common issues such as:
- Inactive systems due to incomplete installations
- Poor process rates and sluggish performance
- High costs from excess material use or lack of recycling systems
- Inability to process high FFA feedstocks
- Inconsistent biodiesel quality
- Labor-intensive operations with minimal automation
- Inadequate training for operations and maintenance
Strategic Plant Upgrades and Enhancements
Our team provides comprehensive solutions to optimize plant performance. For example, we can install a methanol recovery column to treat waste glycerin, or integrate a biodiesel distillation system to meet updated ASTM cold soak standards. We also support multi-feedstock flexibility by adding equipment capable of processing high FFA oils.
To meet current industry standards, we can:
- Upgrade systems to BQ-9000 certification
- Improve reaction technology to lower energy use
- Add advanced automation controls
- Expand or reorganize existing tank farms
- Replace centrifuges with energy-efficient coalescer separators
- Improve biodiesel washing systems
- Install glycerin purification units for added revenue
- Enable degumming and dewaxing for virgin feedstock
- Assist with business model restructuring
Expert Equipment Start-Up Support
Once new equipment is installed, we help ensure smooth startup and integration. Our service technicians follow factory specs, complete check-outs, and provide all necessary documentation for regulatory compliance. Upon request, we offer calibration and installation qualification (IQ/OQ) services.
Comprehensive Training Solutions
We also believe in empowering your in-house team. Our “Train the Trainer” program is identical to what we provide our own technicians. We offer training at your facility or at our Murrieta, CA location. This program builds your staff’s confidence and capability in maintaining and operating SRS equipment.
Consultative Services
As part of your equipment purchase, SRS provides site-specific consultations. A representative will guide your installation team through equipment and service requirements. We include:
- Pre-installation evaluations
- Mid-installation site visits
- Technical phone consultations
- Post-installation reviews
Each stage includes documented certification, verifying compliance with OEM guidelines. We ensure your plant is fully prepared to begin safe and efficient operation.
Preventive Maintenance Parts Packages
To support long-term operations, SRS offers PM Parts Packages. These include all necessary components and rebuild kits for multiple maintenance events throughout the year. These kits reduce costs and simplify inventory management.
Partner with Industry Experts
Our seasoned biodiesel professionals are ready to assist with any aspect of biodiesel production. Whether you’re reviving a struggling plant or building a new facility, SRS provides the tools, expertise, and support you need for success.
Call us today at (800) 497-5841 to learn more about how we can support your biodiesel operation.
SRS International Corporation is a global leader in turnkey biodiesel plant technology. Our engineers understand what it takes to build and maintain a profitable biodiesel refinery. We’re with you every step of the way.
Also check out, “A REVIEW ON BIODIESEL FEEDSTOCKS AND PRODUCTION TECHNOLOGIES“